Manufacturing
Highest Quality Fiberglass Pools
The creation of your new backyard resort begins with precision and craftsmanship. Our commitment to delivering the best quality fiberglass pools is evident in our meticulous manufacturing process. Here’s a glimpse into how we bring your dream pool to life.
Fiberglass Pools Made in The USA
Our pools are hand-crafted of fiberglass using American-made composite materials. Learn more about the manufacturing process.
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The Manufacturing Process
Inspection and Mold Preparation
Our skilled technicians hand-craft design molds, laying the foundation for your pool.
A thorough inspection of the swimming pool shell mold ensures the highest standards of quality.
Gel Coat Application
The form is prepped, and a specially formulated gel-coat is applied as the interior finish. Our gel-coat, meeting our exacting standards, provides the optimal choice for a durable and appealing pool surface. Built-in slip resistance on the pool bottom and steps enhances safety.
Epoxy Barrier Coat
To protect against moisture and reinforce the pool finish, we apply a modified epoxy barrier coat. This coat not only provides strength but also increases the elasticity (flexibility) of the pool shell.
Critical Point Lamination Process
Hand-laid layers of composite materials, using sheet fiberglass fabric, are meticulously applied for each pool. Unlike industry standards, our process places building material across the pool from side to side, eliminating the need for additional supports during installation.
Reinforcement of Side Walls
After main fabrication, our expert team reinforces side walls and coping or the top rim of the pool, ensuring structural integrity.
Final Assembly
The completed pool is carefully removed from the mold and outfitted with your selected package. Sunset Fiberglass Pools are shipped complete, with pool, light housings, plumbing fittings, tile, and waterfalls already factory-placed. This pre-assembly at the factory not only ensures quality but also saves valuable installation time, bringing your dream pool closer to reality.
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Ready For A Backyard Makeover, Contact Us To Begin Your Outdoor Retreat
We're here to answer your questions, provide guidance, and turn your vision into a stunning reality. Contact us and let's begin the journey to your dream pool.